Aluminum Geodesic Dome Roofs for API 650 Tanks

What is an aluminum geodesic dome roof for tanks?

An aluminum geodesic dome roof is a self-supporting roof used on storage tanks to protect the product, reduce water ingress, reduce emissions and reduce maintenance compared with conventional steel roofs.

This type of roof is mainly used on tanks for hydrocarbons, fuels, chemicals and other liquids stored in terminals, refineries, industrial plants and port operations.

SETI supplies aluminum geodesic dome roofs for new or existing tanks, supporting the technical specification, supply, installation and after-sales support according to the operating conditions, tank diameter, stored product, applicable regulations and project requirements.

Use of Geodesic Dome Roofs on API 650 Tanks

The aluminum geodesic dome roof has become a widely used solution for API 650 storage tanks, especially as an alternative to conventional carbon steel cone roofs in applications where the objective is to reduce maintenance, corrosion, water ingress, and evaporative emissions.

The first aluminum geodesic dome roofs, known internationally as ADR, began to be installed in the late 1970s in the United States, mainly to protect external floating roof tanks against weather conditions such as rain, snow, ice and wind.

Over time, operators also identified additional benefits in terms of operational safety and emissions control. By protecting the external floating roof from the weather and reducing the effect of wind on the evaporation surface, the dome can help reduce product losses, VOC emissions, and risks associated with tank operation.

Geodesic Dome Roofs

Technical Characteristics of Aluminum Geodesic Dome Roofs

Aluminum geodesic dome roofs for tanks are specified considering the applicable requirements of API 650, Appendix G, for structurally supported aluminum dome roofs.

This type of solution is frequently used on external floating roof tanks, both to prevent rainwater ingress and reduce VOC emissions, and to substantially reduce the maintenance costs associated with conventional carbon steel roofs.

The geodesic dome offers a lightweight, self-supporting and corrosion-resistant structure. Its fast assembly makes it possible to reduce intervention times on site and accelerate project implementation, while maintaining high safety standards during installation.

Our aluminum geodesic dome roofs offer an excellent cost-benefit ratio throughout the service life of the tank, especially due to their low maintenance, corrosion resistance and reduced need for repair or painting work.

In addition, they can be combined with internal floating roofs to improve evaporative emissions control, reduce product losses and optimize the tank’s operational performance.

Do you need to define a geodesic dome roof for a new or existing tank?

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Technical advantages compared with conventional roofs

 Among the advantages of our aluminum geodesic dome roof compared with an external steel cone roof, we can mention:

  • Although a cone roof may have a lower initial cost, higher long-term maintenance costs and risks have led many operators to adopt aluminum geodesic dome roofs
  • Lower maintenance cost
  • High corrosion resistance
  • Does not require taking the tank out of service
  • Does not require hot work
  • Lower incidental risks
  • Shorter erection time
  • Increased tank capacity
  • Elimination of columns
  • Fully automated manufacturing process with great production capacity, high precision using CNC machinery and reduced manufacturing times
  • Design process supported by a strong engineering team committed to provide the best solution in terms of structural performance and cost

Advantages of our geodesic dome roofs

Domes comply with API 650, appendix G

  • One-piece, seamless panels (G.4.2.3.1 "Roof panels shall be of one-piece aluminum sheet")
  • Flat batten bars
  • Batten bar bolts do not penetrate panels and structural beam simultaneously
  • Both the structural beams and the sliding dome supports are made of extruded aluminum. In particular, we do not use supports made of several parts welded together. They have to withstand a lot of stresses, as they transfer the stresses of the dome onto the tank shell. It is well known that welding weakens the parts. That is why it is necessary to have the supports made of a single piece of extruded aluminum
  • Bolts of the batten bar in SS316

Operational benefits for terminals and storage tanks

The installation of an aluminum geodesic dome roof makes it possible to protect the tank against rain, wind, dust, solar radiation and other environmental factors that may affect the stored product or increase maintenance costs.

As it is a lightweight, self-supporting and corrosion-resistant structure, the dome reduces the need for painting, frequent repairs and hot work associated with carbon steel roofs.

In many projects, the dome also makes it possible to eliminate internal columns, improve compatibility with internal floating roofs and contribute to the reduction of evaporative emissions.

Frequently Asked Questions about aluminum geodesic dome roofs

An aluminum geodesic dome roof is a self-supporting roof used on storage tanks to protect the product, reduce water ingress, reduce emissions and reduce maintenance compared with conventional steel roofs.

They are mainly used on API 650 storage tanks, external floating roof tanks, hydrocarbon tanks, fuel tanks, chemical tanks and other industrial liquid tanks.

An aluminum geodesic dome roof is lighter, does not require anticorrosive painting, reduces maintenance costs, can be installed in less time and makes it possible to avoid internal columns in many configurations.

Yes. By protecting the tank against wind and weather, and when combined with internal floating roofs, it can contribute to reducing evaporation losses and VOC emissions.

Aluminum geodesic dome roofs for tanks are specified considering the applicable requirements of API 650 Appendix G for structurally supported aluminum dome roofs.

Yes. In many cases, an aluminum geodesic dome roof can be installed on existing tanks, depending on the diameter, structural condition, tank configuration and installation method defined for the project.

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